Mario Aviation LLC
Preparing for departure
The Process

One to two months

A measured, transparent timeline. Every step documented. Every detail considered. Here is exactly what happens between drop-off and delivery.

Week 0

Consultation & Design

We meet, scope your aircraft, and walk through the visual designer together — material samples, color decks, and lighting options.

1
Week 1

Aircraft Intake

Your aircraft enters our shop. Documentation, photographs, and a full pre-teardown inspection are completed.

2
Week 1–2

Teardown

Old headliner, side plastics, carpet, and seat covers are carefully removed. Substrates are inspected and corrosion is treated.

3
Week 2–4

Fabrication

Leather is cut and stitched in-house. Headliner panels, plastics, and trim pieces are formed and prepped to your spec.

4
Week 4–6

Installation

New headliner, custom lighting, premium carpeting, and refinished seats are installed with hand-fitted precision.

5
Week 6–8

Inspection & Delivery

Final QC, weight & balance update, paperwork, and a personal walk-through. Wheels up.

6